Explore our industrial-grade structural platforms and heavy-duty configurations engineered for maximum space optimization.
Modern global commerce demands vertical space optimization without compromising safety, speed, or structural longevity. A Warehouse Rack Mezzanine System is not merely a combination of metal parts; it is a structural engineering integration that safely suspends thousands of tons over dynamic warehouse floor operations.
Shenzhen Sunli Intelligent Logistics Equipment Co., Ltd. customizes mezzanine structures to turn underutilized overhead space into valuable storage, production, or logistics zones. Employing high-yield Q235B steel, our systems feature robust configurations engineered to absorb structural stresses, dynamic lift cycles, and seismic impacts.
By adding structural mezzanines, enterprises double or triple their usable floor footprint without investing in costly building expansions. Our platform systems integrate with conveyor pathways, automated vertical lifts, and manual pick lines to streamline your supply chain workflows.
A premier global manufacturer of heavy-duty industrial racking and smart storage systems since 2015.
Operating an advanced fabrication plant, we combine 12 years of industry experience with 8 years of international trade expertise to deliver high-performance racking systems worldwide. Annually, we generate $18 million to $25 million in export revenue, serving critical markets in North America, Western Europe, Southeast Asia, and the Middle East. Backed by 28 skilled R&D engineers, we custom-engineer structures to meet the complex load and seismic requirements of dynamic 3PL centers, e-commerce hubs, and industrial manufacturers.
Combining structural performance, cost efficiency, and fast delivery timelines.
By leveraging direct access to local steel mills and highly automated production processes, we optimize raw material yields and lower fabrication costs. This cost advantage is passed directly to global clients, offering lower total cost of ownership (TCO) compared to regional manufacturers.
Our facility houses continuous upright roll-forming lines, computerized multi-crossing beam production lines, and high-efficiency robotic welding cells. Automated production ensures uniform component sizing, consistent structural properties, and seamless installation.
Shenzhen's deep-water ports provide convenient access to major shipping routes. Combined with our experience managing complex ocean freight, custom container loading, and international documentation, we ensure reliable delivery timelines to job sites worldwide.
Industrial mezzanine platforms must withstand high dynamic stresses and static loads. We design to global engineering standards.
| Feature / Component | Technical Specification | Standards Compliance |
|---|---|---|
| Primary Steel Material | Q235B structural carbon steel (ASTM A36 equivalent) / Q345B for high load-bearing demands | GB/T 700, ASTM, EN 10025 |
| Uniform Distributed Load (UDL) | 300 kg/sqm to 2,000 kg/sqm (Customizable based on structural layout) | ANSI / RMI MH16.1 |
| Surface Protection | Electrostatic powder coating (thickness 60-80 microns) or Hot-Dip Galvanized for cold rooms | ISO 12944, ASTM B117 (Salt Spray Resistant) |
| Upright Columns | 80*60, 90*70, 100*80, 120*95 mm structural steel profile sections | AS 4084-2012, EN 15512 |
| Flooring Deck Choices | Heavy-duty steel grating, galvanized steel planks, textured plate, or high-density timber/plywood | CE Certified Grating Standards |
| Safety Accoutrements | Self-closing safety gates, modular handrails (1100mm height), kickboards (100mm height), steel safety stairs | OSHA 1910.29, EN ISO 14122 |
A look inside our 38,000 m² factory floor, where advanced automation yields quality structural components.
Ensuring worker safety and compliance with international and local building codes is paramount when deploying warehouse platforms.
Our platforms are engineered to meet region-specific seismic zones. By sizing vertical columns and implementing cross-bracing structures, our systems are optimized for safety in seismically active regions, conforming to IBC (International Building Code) criteria.
We design, calculate, and test our racking systems to comply with ANSI/RMI MH16.1 guidelines, Australian standard AS4084-2012, and European norm EN 15512. We assist with calculations to support regional permitting processes.
To streamline international deployment, we offer detailed assembly diagrams, video guides, and direct coordinate channels with professional local installation crews in North America, Western Europe, and the GCC region.
Our 35 QC specialists utilize advanced diagnostics to inspect raw materials, welds, and coatings, ensuring strict structural performance.
Sunli racking and mezzanine platforms are configured for various logistics, warehousing, and processing facilities.
Multi-tier mezzanines utilize high ceiling space in e-commerce sorting hubs. Combined with gravity flow tracks or shelving, they create efficient multi-level picking layouts for fast order turnaround.
For third-party logistics providers, adapting to changing client inventories is key. Our bolt-together, modular racking configurations allow for layout changes and capacity adjustments to match evolving contracts.
Heavy-duty structural platforms support heavy plant machinery, tooling dies, and raw material storage above floor-level assembly operations, keeping production zones clear and organized.
Driven by global changes in supply chain operations, modern warehousing space demands are shifting towards automation, sustainability, and modularity.
Mezzanines are increasingly configured as structural platforms to support automated storage and retrieval systems (AS/RS), shuttle operations, and conveyor networks. Sunli structures are designed to tolerate dynamic loads and vibration inputs from automated machinery.
Leased warehouses require storage structures that can be adapted, expanded, or relocated without structural modification. Bolt-together components offer flexibility, allowing businesses to adjust layouts as operations scale.
Global sustainability initiatives encourage the use of recyclable steel and low-VOC powder coatings. Sunli utilizes environmentally friendly powder-coating processes that resist corrosion without releasing harmful pollutants during curing.
Clear, direct guidance on the technical, structural, and regulatory questions surrounding warehouse mezzanine systems.
Browse our catalog of selective storage systems, pallet racks, and high-density industrial solutions.
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