Engineered to maximize warehouse footprint utilization and streamline supply chain logistics operations in South East Asia.
Malaysia is positioned as one of Southeast Asia's most vital maritime and industrial logistics conduits, powered by strategic infrastructure hubs like Port Klang, Shah Alam, Penang Free Industrial Zone, and Johor's Port of Tanjung Pelepas. With the rise of regional cross-border e-commerce networks and the expansion of the manufacturing sector under the National Industrial Master Plan (NIMP 2030), the demand for high-efficiency structural logistics systems has surged exponentially.
Our heavy-duty selective pallet racks provide the foundational framework required to accommodate high SKU volumes, ensuring rapid product rotation and 100% immediate accessibility. Designed specifically to withstand local environmental challenges—such as high ambient humidity and localized seismic requirements—these racking configurations offer long-term performance stability for Malaysian supply chains.
In modern industrial logistics, static warehousing is a bottleneck. Globally, supply chains demand dynamic, dense, and structural integrity. Racking is no longer considered mere shelving; it is structural steel engineering that interfaces directly with material handling equipment (MHE) and Warehouse Management Systems (WMS).
Optimizing vertical limits to maximize cube utilization. Our custom upright frames scale safely up to 12 meters under heavy payloads.
We utilize premium certified Q235B and Q355B structural steel, ensuring high yield strength and resilience under dynamic load stresses.
Electrostatic Discharge (ESD) coating configurations tailored for electronics manufacturing hubs such as Penang and Bayan Lepas.
By implementing finite element analysis (FEA) during the design phase, our engineers model extreme storage conditions, including asymmetric load distributions and accidental MHE impact. This level of technical oversight guarantees system dependability, minimizing risk profile factors for global third-party logistics (3PL) operators and industrial corporations.
Established in 2015, Sunli Rack is a leading manufacturer specializing in heavy-duty industrial racking and smart warehouse storage solutions. Operating from a modern production facility spanning 38,000 m², we leverage over 12 years of industry experience and 8 years of international trade expertise to serve global logistics and industrial sectors.
Quality and precision are central to our operations. Our dynamic team of 35 dedicated QC professionals implements rigorous product inspection methods, including full raw material load-bearing analysis, high-precision weld seam testing, and comprehensive anti-corrosion powder-coating thickness checks. Driven by strong R&D capabilities, our team of 28 skilled R&D engineers continuously innovates to meet evolving supply chain requirements, introducing over 120 new products and structural improvements annually.
Collaborate With Our ExpertsOur high-performance storage solutions generate an annual export revenue ranging between $18 million and $25 million, with core markets spanning North America, Western Europe, Southeast Asia, and the Middle East. We partner with large-scale 3PL providers, industrial distributors, and e-commerce giants to build scalable storage infrastructures.
Underpinning our manufacturing capacity is a comprehensive line of automated fabrication systems and testing equipment, ensuring that every upright, beam, and connector satisfies rigorous performance criteria.
Measures and validates anchor pull-out parameters to verify seismic resistance capabilities on Malaysian warehouse concrete foundations.
Tailoring specific technical attributes of selective pallet racking systems to the unique industries thriving within the Malaysian states.
Handling highly dynamic inventories with constant turnover. High-durability selective racking configurations with modular adjustments allow rapid restructuring of SKU slotting profiles for import/export distributions.
Silicon wafers and component storage demand strict environmental controls. Integrated Electrostatic Discharge (ESD) protected racks isolate critical electronics from static and dust collection cycles.
Refrigerated storage demands high utility density due to overhead costs. Custom structural configurations minimize space waste, and special low-temperature powder coatings prevent paint flaking down to -30°C.
Racking structural failures pose a severe threat to personnel and operational continuity. Our engineering team designs selective pallet rack systems to satisfy globally recognized structural steel guidelines, offering a reliable safety margin for operations in SE Asia.
Every frame configuration is engineered using structural software to calculate dynamic loads under horizontal wind and seismic loads, which is particularly relevant for projects in East Malaysia (Sabah and Sarawak) where seismic risk factors are higher.
Sunli utilizes primary Q235B and Q355B coil steels purchased directly from certified national mills. The steel undergoes multi-stage automated pre-treatments, including acid cleaning, sand-blasting, and phosphating.
Our automated spray coating line applies a high-durability epoxy-polyester powder coating of 60 to 90 microns in thickness, validated using coating thickness testers. This creates a surface resistant to scratching, rust propagation, and chemical exposure in humid tropical storage environments.
Download Technical Specifications SheetFuture-proofing warehousing storage structures in Malaysia by aligning physical storage racks with intelligent automation technologies.
As labor costs rise and delivery timeframes shrink, Malaysian distribution facilities are increasingly moving from traditional manual selective racking systems toward automated logistics models. Standard selective pallet racking acts as a foundation. By planning beam levels and load-bearing parameters today, Sunli ensures that systems can transition to automation when required.
By using precise automated welding machines and robotic fabrication systems, our steel rack upright tolerances are held to strict limits. This precision ensures compatibility with Radio Shuttle and AS/RS (Automated Storage and Retrieval Systems) crane components, allowing operators to transition from standard forklift access to automated storage without replacing the core structural frames.
Factory direct pricing, customizable configurations, and reliable supply chain delivery options for projects throughout Malaysia.
Technical details regarding design options, international certifications, importing to Malaysia, and structural compliance.
For industrial applications, structural installations should align with safety expectations under the Department of Occupational Safety and Health (DOSH) framework. Sunli Rack designs installations using international structural standards (FEM 10.2.02, AS 4084-2012, and CE testing profiles) and provides structural design calculation files to support site approvals.
We use a rigorous pre-treatment process (including acid washing and phosphate coating) followed by electrostatic powder coating with specialized epoxy-polyester coatings. This coating is applied to a thickness of 60–90 microns and baked at high temperatures, establishing a robust barrier against corrosion in environments like Port Klang and coastal Penang.
Sunli manufactures its heavy-duty systems using high-grade structural Q235B and Q355B steel. These grades provide the necessary yield strength and elongation capabilities to handle high load-bearing demands and resist dynamic operational stresses.
Yes. Our in-house engineering team uses CAD platforms to design configurations tailored to your space. We offer dynamic height increments, custom frame depths, beam length modifications, and a selection of safety accessories (such as upright protectors, wire mesh decking, and row spacers) to fit your design requirements.
Typical fabrication lead times range from 20 to 30 days depending on system complexity. Shipping transit from our Shenzhen facility to Port Klang or Penang Port takes 5 to 7 days, offering a responsive supply option for developments in Malaysia.
Connect with Sunli's engineering team to request a structural drawing, load capacity calculation, or customized quotation for your logistics facility in Malaysia.
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